From Foam to PET: Your One-for-One Replacement Guide

If you’re a sourcing manager in the food industry looking for sustainable packaging alternatives, you’ve likely encountered the challenge of transitioning from traditional foam trays to more environmentally responsible options. At Clearly Clean, we’ve developed a comprehensive foam to PET replacement guide that makes this transition seamless and straightforward.

As your trusted packaging provider, we understand the complexities of switching packaging materials while maintaining operational efficiency and cost-effectiveness. Our Roll Over-Wrap™ recyclable trays offer a direct one-for-one replacement for traditional foam trays, ensuring your production lines continue running smoothly without costly modifications.

Understanding Foam Tray Sizing Codes

Before diving into our replacement guide, it’s essential to understand the standard foam tray sizing system. Foam trays use a letter-based coding system that indicates both size and depth:

  • S (Small): Standard shallow depth, typically 0.94″ deep
  • P (Plus): Medium depth, approximately 1.25″ deep
  • D (Deep): Deep profile, around 1.56″ deep
  • L (Large): Extra-large footprint with varying depths

The number preceding the letter indicates the specific size within that category. For example, a 2S tray measures 8.0″ x 5.75″ x 0.94″, while a 3S measures 9.25″ x 7.0″ x 0.94″. Understanding these designations is crucial for selecting the correct Roll Over-Wrap™ replacement.

Clearly Clean’s Roll Over-Wrap™ Direct Replacement Chart

Our engineering team has developed exact replacements for the most common foam tray sizes used in food packaging. Here’s your complete conversion guide:

Small (S) Series Replacements

  • 2S Foam (8.0″ x 5.75″ x 0.94″): 2S Roll Over-Wrap™ Recyclable Tray
  • 3S Foam (9.25″ x 7.0″ x 0.94″): 3S Roll Over-Wrap™ Recyclable Tray
  • 7S Foam (9.25″ x 7.0″ x 0.94″): 7S Roll Over-Wrap™ Recyclable Tray

Plus (P) Series Replacements

  • 9P Foam (11.0″ x 9.0″ x 1.25″): 9P Roll Over-Wrap™ Recyclable Tray
  • 17P Foam (8.5″ x 11.0″ x 1.25″): 17P Roll Over-Wrap™ Recyclable Tray

Why Choose Clearly Clean’s Roll Over-Wrap™ Trays?

Our Roll Over-Wrap™ trays aren’t just environmentally superior—they’re engineered to outperform traditional foam in every measurable way. Here’s what sets us apart:

Superior Performance Characteristics

  • 3x Stronger: Our PET construction provides significantly better puncture resistance
  • Reduced Film Tearing: Smoother edges minimize packaging film damage during wrapping
  • Better Adhesion: Enhanced surface properties improve label and film adhesion
  • Temperature Stability: Maintains integrity across wider temperature ranges

Sustainability & Regulatory Compliance

As environmental regulations continue to tighten, our Roll Over-Wrap™ trays position your company ahead of the curve. They’re 100% recyclable in existing PET recycling streams and meet all FDA requirements for food contact applications. Additionally, they comply with emerging legislation targeting expanded polystyrene foam in multiple states.

Made in USA Advantage

All our Roll Over-Wrap™ trays are manufactured in our state-of-the-art facilities in the United States, ensuring consistent quality, reliable supply chains, and reduced carbon footprint from transportation. This domestic production capability means shorter lead times and better inventory management for your operations.

Implementation Support

Transitioning to sustainable packaging doesn’t have to be complicated. Our technical team provides comprehensive support throughout your conversion process, including:

  • Line compatibility assessments
  • Sample programs for testing
  • Staff training on new materials
  • Ongoing technical support

Ready to Make the Switch?

Don’t let regulatory pressure or consumer demand catch you unprepared. Our foam to PET replacement guide represents years of research and development, ensuring you get the exact replacement you need without compromising on performance or cost-effectiveness.

Contact our packaging specialists today to discuss your specific requirements and receive samples of our Roll Over-Wrap™ trays. We’ll work with you to develop a customized transition plan that minimizes disruption while maximizing the benefits of sustainable packaging.

Get your personalized foam to PET replacement consultation today and join the growing number of food companies making the switch to sustainable packaging solutions.